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Battery Combiner

Last Changed 2/11/2007

The ideal situation is to charge the trailer battery from the tow vehicle while it is connected.  But you want to protect the tow vehicle battery when the trailer is connected to the tow vehicle when it is not running.  You need some kind of battery isolation.  If there is not isolation between the batteries, when the alternator is not producing current, the battery with lower voltage will draw current from the other battery and eventually drain both batteries.

Battery Combiner
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A diode isolator, generally called Battery Isolator, is made with high powered diodes mounted on a heat sink.  The one-way current flow of the diode allows current from the alternator to flow to the batteries but prevents current flow in the opposite direction.

The problem with diode isolation is that the diode has an amount of internal resistance.  That resistance, with the current flow through the diode cause a 0.7 volt drop across the diode.  In the example, 14.5 volts on the input to the diode has 13.8 volts on the output.
The alternator's regulator will allow voltage to build until around 14.5 volts.  At this point, the alternator's regulator believes the battery is charged.  Unfortunately, the battery is only at 13.8 volts because of the diode voltage drop and is not fully charged.  Thus the diode isolator will keep one battery from draining the other but will not allow the batteries to fully charge.

In the marine world, there are special regulators designed for the marine alternators to allow the alternator to over-charge until the batteries top off.  However, these alternator are not fit for the type of trucks we are looking at.

Battery Combiner
click on image to enlarge
Electronic battery isolators, generally called Battery Combiners but are know by other names, provide battery isolation without the voltage loss.  There are sense circuits that measure the voltage of the input and outputs of the Combiner.  These sense circuits control solenoid driven contacts that connect the batteries when closed.

Depending on the voltage, the sense circuit will open or close the solenoid.  Generally the circuit closes at 13.3 volts.  However, the sense circuits compare both sides of the solenoid contacts.  In the upper example circuit, the alternator is producing more than 13.3 volts and therefore the contacts are closed and the batteries receive current.  The alternator will charge to 14.5 volts and the batteries will receive 14.5 volts topping them off.

With the alternator not producing enough voltage as in the lower example, the contacts will remain closed until the input voltage drops below 13.3 volts.  Thus the battery can feed another as long as the feeding battery is above 13.3 volts.  Once the voltage drops below 13.3 volts, the contacts open and the batteries are isolated from each other.

Battery Combiners cost more than Battery Isolators but they are superior in charging the batteries.

click on image to enlarge
Battery Combiner
click on image to enlarge
These are Battery Isolators from Sure Power.
Battery Combiner
These are Battery Combiners from Sure Power.  In Sure Power terminology, they are called Smart Charge Battery Separators.
Battery Combiner
These are Battery Combiners from West Marine.

Disclaimer: The information in this site is a collection of data we derived from the vendors and from our personal experiences.  This information is meant as a learning guide for you to  make your own decisions  Best practices and code should always be followed.  The recommendations we make are from our personal experiences and we do not receive any compensation for those recommendations.
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